Theory of Machines (Mech)

Gears, cams, belts, governors, balancing.

Theory of Machines (Mech) — Overview

Gears, cams, belts, governors, balancing.

Theory of Machines — gears, cams, governors
Notes

Mechanisms:

  • Link, kinematic pair, kinematic chain, mechanism, machine.
  • Slider-crank: converts rotary to reciprocating (IC engines).
  • Four-bar linkage: basic of all mechanisms.

Gears:

  • Spur gears: parallel shafts.
  • Helical: smoother, higher loads.
  • Bevel: intersecting shafts.
  • Worm gear: large reduction.

Gear ratio: N1/N2 = T2/T1 (rpm inversely related to teeth count).

Belt drives:

  • Open belt (same direction), crossed (opposite).
  • Velocity ratio: N1/N2 = D2/D1.
  • Slip: 1-2%.
  • Length of belt: L = (D1+D2)/2 × π + 2C + (D1-D2)²/(4C).

Cams:

  • Convert rotary to reciprocating with custom motion.
  • Types: knife-edge, roller, flat-faced follower.
  • Cam profiles: SHM, parabolic, cycloidal.

Governors:

  • Maintain engine speed despite load changes.
  • Types: Watt, Porter, Proell, Hartnell.
  • Sensitivity, isochronism concepts.

Balancing:

  • Static + dynamic balancing of rotating masses.
  • Balancing in single + multiple planes.

Flywheel: stores rotational KE; smoothens power fluctuations.

RRB JE focus: gear ratio calculations, belt drive problems, simple cam profiles.